李道航,吴学雷,万芳,张军伟,李罗金,尚德广.综合考虑疲劳强度影响因素的寿命预测方法[J].装备环境工程,2020,17(7):109-115. LI Dao-hang,WU Xue-lei,WAN Fang,ZHANG Jun-wei,LI Luo-jin,SHANG De-guang.Life Prediction Method Synthetically Considering the Influence Factors of Fatigue Strength[J].Equipment Environmental Engineering,2020,17(7):109-115.
综合考虑疲劳强度影响因素的寿命预测方法
Life Prediction Method Synthetically Considering the Influence Factors of Fatigue Strength
投稿时间:2020-03-21  修订日期:2020-04-25
DOI:10.7643/issn.1672-9242.2020.07.020
中文关键词:  寿命预测  螺旋弹簧  弹塑性有限元分析
英文关键词:life prediction  helical spring  elastoplastic finite element analysis
基金项目:国家自然科学基金(51535001,11572008)
作者单位
李道航 北京工业大学 机电学院,北京 100124 
吴学雷 北京航天发射技术研究所,北京 100076 
万芳 北京航天发射技术研究所,北京 100076 
张军伟 北京航天发射技术研究所,北京 100076 
李罗金 北京工业大学 机电学院,北京 100124 
尚德广 北京工业大学 机电学院,北京 100124 
AuthorInstitution
LI Dao-hang College of Mechanical Engineering and Applied Electronics Technology, Beijing University of Technology, Beijing 100124, China 
WU Xue-lei Beijing Institute of Space Launch Technology, Beijing 100076, China 
WAN Fang Beijing Institute of Space Launch Technology, Beijing 100076, China 
ZHANG Jun-wei Beijing Institute of Space Launch Technology, Beijing 100076, China 
LI Luo-jin College of Mechanical Engineering and Applied Electronics Technology, Beijing University of Technology, Beijing 100124, China 
SHANG De-guang College of Mechanical Engineering and Applied Electronics Technology, Beijing University of Technology, Beijing 100124, China 
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中文摘要:
      目的 提出一种综合考虑疲劳强度影响因素的寿命预测方法。方法 利用提出的综合疲劳强度因子Kz考虑应力集中、尺寸和表面状态等因素对疲劳强度的影响,结合S-N曲线方法,采用Goodman方程进行平均应力修正,采用Miner定理进行疲劳损伤累积,提出一种适用于机械结构的疲劳寿命预测方法。结果 对一种复杂结构螺旋弹簧进行了位移控制的恒幅和变幅台架试验,并利用弹塑性有限元分析获得了关键危险点位置的应力响应历程。利用台架试验的寿命结果对提出的方法进行了验证,预测误差在2倍因子以内。结论 提出的方法可以较好地预测机械结构的疲劳寿命。
英文摘要:
      The paper aims to propose a life prediction method synthetically considering the influence factors of fatigue strength. The proposed comprehensive fatigue strength factor Kz was adopted to consider the effects of stress concentration, size and surface state on fatigue strength. Based on S-N curve method, Goodman equation was used to modify the average stress. Miner theorem was used to accumulate the fatigue damage. And a fatigue life prediction method suitable for mechanical structures was proposed. The constant amplitude and variable amplitude displacement controlled bench tests for a complex structural helical spring were carried out. The stress response history of the key dangerous point was obtained by elastoplastic finite element analysis. The proposed method was validated by the results of bench test, and the prediction errors were within a factor of 2. The proposed method can predict the fatigue life of mechanical structures well.
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