Failure Analysis for Top Fracture of Camshaft
Received:November 21, 2019  Revised:January 17, 2020
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DOI:10.7643/issn.1672-9242.2020.08.020
KeyWord:camshaft  bolt  fracture  acute angle effect  induction hardening
              
AuthorInstitution
XIN Yan-jun State Key Laboratory of Engine Reliability, Weifang , China;Weichai Power Co., Ltd, Weifang , China
WANG Chao Weichai Power Weifang Casting & Forging Co., Ltd, Weifang , China
Huang,Jun Southwest Technology and Engineering Research Institute, Chongqing , China
JIANG Ai-long State Key Laboratory of Engine Reliability, Weifang , China;Weichai Power Co., Ltd, Weifang , China
WANG Fu-xiang Weichai Power Co., Ltd, Weifang , China
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Abstract:
      The work aims to study the causes for failure of engine camshaft and bolt. The failure behavior of the camshaft and bolt was investigated based on analysis and test of chemical composition, hardness, microstructure, and fracture morphology, etc. to deduce the part leading to the whole failure process, and analyze the cause of the failure. There was no obvious abnormity in microstructure, surface and center hardness. The fracture surface had obvious characteristics of fatigue crack and cracks originated in the bolt hole wall of the camshaft, namely the interface between induction hardening and non-induction hardening during the heat treatment of camshaft. The bolt hole on the top of camshaft generates acute angle effect during induction hardening, leading to the hardening of bolt hole wall and increasing material brittleness, thus the top of the camshaft has fatigue fracture after long-term use, causing the fracture of joint bolt.
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