郑庆新,汪雪良,赵晓宇,杨华伟,徐春,蒋镇涛.应用于船舶与海洋工程结构安全监测的应变传感器技术研究[J].装备环境工程,2023,20(1):83-89. ZHENG Qing-xin,WANG Xue-liang,ZHAO Xiao-yu,YANG Hua-wei,XU Chun,JIANG Zhen-tao.Research on Strain Sensor Technology Applied in Structural Safety Monitoring of Ships and Offshore Engineering[J].Equipment Environmental Engineering,2023,20(1):83-89.
应用于船舶与海洋工程结构安全监测的应变传感器技术研究
Research on Strain Sensor Technology Applied in Structural Safety Monitoring of Ships and Offshore Engineering
  
DOI:10.7643/issn.1672-9242.2023.01.012
中文关键词:  船海工程  结构安全  应变监测  弹性体  标定技术  环境与可靠性试验中图分类号:TH82 文献标识码:A 文章编号:1672-9242(2023)01-0083-07
英文关键词:marine engineering  structural safety  strain monitoring  elastomer  calibration technology  environment and reliability test
基金项目:南方海洋科学与工程广东省实验室(广州)人才团队引进重大专项(GML2019ZD0502);高技术船舶科研项目(工信部装函[2019]357号)
作者单位
郑庆新 南方海洋科学与工程广东省实验室,广州 511458;中国船舶科学研究中心,江苏 无锡 214082 
汪雪良 南方海洋科学与工程广东省实验室,广州 511458;中国船舶科学研究中心,江苏 无锡 214082 
赵晓宇 中国船舶科学研究中心,江苏 无锡 214082 
杨华伟 南方海洋科学与工程广东省实验室,广州 511458;中国船舶科学研究中心,江苏 无锡 214082 
徐春 南方海洋科学与工程广东省实验室,广州 511458;中国船舶科学研究中心,江苏 无锡 214082 
蒋镇涛 南方海洋科学与工程广东省实验室,广州 511458;中国船舶科学研究中心,江苏 无锡 214082 
AuthorInstitution
ZHENG Qing-xin Southern Marine Science and Engineering Guangdong Laboratory, Guangzhou 511458, China;China Ship Science Research Center, Jiangsu Wuxi 214082, China 
WANG Xue-liang Southern Marine Science and Engineering Guangdong Laboratory, Guangzhou 511458, China;China Ship Science Research Center, Jiangsu Wuxi 214082, China 
ZHAO Xiao-yu China Ship Science Research Center, Jiangsu Wuxi 214082, China 
YANG Hua-wei Southern Marine Science and Engineering Guangdong Laboratory, Guangzhou 511458, China;China Ship Science Research Center, Jiangsu Wuxi 214082, China 
XU Chun Southern Marine Science and Engineering Guangdong Laboratory, Guangzhou 511458, China;China Ship Science Research Center, Jiangsu Wuxi 214082, China 
JIANG Zhen-tao Southern Marine Science and Engineering Guangdong Laboratory, Guangzhou 511458, China;China Ship Science Research Center, Jiangsu Wuxi 214082, China 
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中文摘要:
      目的 研制适用于船舶与海洋工程结构安全监测的应变传感器,并提出标定方法。方法 针对海洋环境特点,考虑传感器封装技术,通过结构设计与有限元仿真计算,研制以弹性体和电阻应变片为主要组成的应变传感器。设计传感器专用标定梁,并完成标定流程的制定和数据处理方法的研究,开展标定试验,获取传感器的标定数据,得到传感器的转换系数和非线性误差。开展传感器的环境与可靠性试验验证。结果 传感器的转换系数具有较高的一致性,系数最大为0.342,最小为0.335,偏差为2.05%,试验传感器最大非线性误差为1.3%,并通过了9项环境试验与2.56个循环(共1 980 h)的可靠性试验考核。结论 提出的标定方法适用,传感器可承受海洋环境条件中温度、湿度和盐度的长期作用,满足实船监测需求。
英文摘要:
      The work aims to develop strain sensors suitable for safety monitoring of ships and marine engineering structures and propose calibration methods. In view of the characteristics of the marine environment, considering the sensor packaging technology, a strain sensor with elastomer and resistance strain gauges as the main components was developed through structural design and finite element simulation calculation. A special calibration beam for sensor was designed and the calibration process and data processing method research were completed. The calibration experiment was carried out to obtain the calibration data of the sensor as well as the conversion coefficient and nonlinear error of the sensor. Environmental and reliability test verification of sensors were carried out. The conversion coefficient of the sensor had a high consistency. The maximum value of the coefficient was 0.342. The minimum was 0.335. The deviation was 2.05%. The maximum nonlinear error of the test sensor was 1.3%. It has passed 9 environmental tests and 2.56 cycles of reliability assessment with a total of 1 980 hours. The calibration method presented is applicable. The sensor can withstand the long-term effects of temperature, humidity and salinity in marine environmental conditions and meet the monitoring needs of real ships.
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