Structure Damage Analysis and Repair Assessment for No.4 Fuel Tank of an Aircraft
Received:August 29, 2018  Revised:January 25, 2019
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DOI:10.7643/ issn.1672-9242.2019.01.025
KeyWord:aircraft  fuel tank  damage  reinforce  repair
           
AuthorInstitution
YANG Jia-qin 1. Wuhu State-owned Factory of Machining, Wuhu , China
XU Guang-qun 1. Wuhu State-owned Factory of Machining, Wuhu , China
GUAN Yu 2. Shenyang Aircraft Design and Research Institute, Shenyang , China
JI Guo-liang 1. Wuhu State-owned Factory of Machining, Wuhu , China
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Abstract:
      Objective To analyze causes and make repair procedures for structure damages at different levels of No.4 fuel tank found in the use of a two-seater aircraft. Methods After in-depth inspection and evaluation of the No.4 tank structure, the causes of damage were comprehensively analyzed from the structural damage process, load condition, design, manufacture and the use of cracks. The strength of the actual damage structure of the fuel tank was calculated and evaluated to formulate plans for repair of structural damage and propose suggestions on repair improvement. Results According to the analysis, the main cause of the damage was design and manufacturing defects in the No.4 fuel tank. And when the aircraft was in overload flight, the No.4 tank may be in a high-load state with full oil or a large amount of residual oil. The repair producers formulated based on the causes of damage passed the static strength check and evaluation and were verified of feasibility. Conclusion The repair producers formulated on this basis are verified in actual repairs and can satisfy the strength design requirements on the fuel tank structure. The proposed improvements can improve the fatigue quality of aircraft.
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