Corrosion Performance and Mechanism of Typical Aviation Metal Materials under Different Acid Salt Spray Test Environments
Received:October 29, 2018  Revised:April 25, 2019
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DOI:10.7643/ issn.1672-9242.2019.04.007
KeyWord:environmental worthiness  corrosion  acid salt spray  salt/SO2 composite test
              
AuthorInstitution
LI Ming China Aero-Polytechnology Establishment, Beijing , China
ZHU Jin-yang China Aero-Polytechnology Establishment, Beijing , China
LI Gang China Aero-Polytechnology Establishment, Beijing , China
ZHU Meng China Aero-Polytechnology Establishment, Beijing , China
FU Yun China Aero-Polytechnology Establishment, Beijing , China
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Abstract:
      Objective To compare and analyze environmental effect and mechanism difference of vitriol fog test and salt spray/SO2 composite test. Methods In this work, three metal specimens (4130 Cr-plated specimen, 40CrNiSi Ni-plated specimen, 2A12 aluminum alloy specimen) and two self-locking nuts (30CrMnSiA Cd-plated nut, 30CrMnSiA Zn-plated nut) were selected as experimental samples to conduct corrosion tests under two different acid salt spray test conditions (sulfate salt spray test and salt/SO2 spray test in appendix A4-X4 of ASTM G85). SEM and EDS were used to investigate the morphology and chemical composition of the corrosion film formed on the samples. In this way, the environmental effects and mechanism differences between the two acetic acid-salt spray test conditions were compared and analyzed. Furthermore, CMAS technique was used to study the environmental corrosion severity differences between the two acid salt spray test conditions. Results Salt fog/SO2 composite test under the condition of CMAS electrode corrosion depth is about 10 times of that under the same cycle sulfate fog test. During salt fog/SO2 composite test, the sample surface corrosion products are detected of S element. Compared with sulfate fog test, salt spray/SO2 composite test and field carrier platform environment has better consistency. Conclusion The present salt/SO2 composite test of US arm is more consistent with the outfield environment.
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